Motorcycle main bracket spring hook main bracket return spring hook,engine starter bracket,engine mounting bracket was start from the raw material sheet steel.
Raw material incoming inspection :
Raw material element analyze
Raw material incoming inspection :
1.Five element analyzer
Automatic five element analyzer carbon sulfur manganese silicon phosphorus chemical element spectrum analyzer
Any type of the element out of specification will Affecting mechanical properties
Mechanical Properties inspection
Raw material incoming inspection :
2.Mechanical Properties
Only tensile strength, yield strength and elongation of raw materials meet the requirements can move into mass productions.
Steel coil decolier
Decoiler
We bought the raw material by coil from the steel company ,we decoiler the steel sheet by ourslef ,which will save the cost and lead time for mass productions.
Press break help to the simple part of the production without mold or tooling .
Metal sheet bending by machine without mold or tooling help by press or stamping machine
Stamping workshop for metal bracket ,Normally the bracket was produce by the stamping punching and die or mold tooling ,we can make the metal bracket by stamping according to the customer drawing and sample .
Once we got the sample from the customer ,we will do the reverse engineer ,make the sample starter bracket, mounter bracket,any bracket into the computer date as CAD ,Solidwork,UG,and the other engine software .
Stamping mold dies design before the kick off production
Tooling mold Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.
The stamping mold dies tooling was production base on the computer data as 3D scanning .
We would like to share the mold production by CNC as below
The capacity of the CNC machine can machining the products also with mold ,most of the mold start with the CNC machine .
Stamping press workshop
The most popular engine oil pan was produce by the stamping drawing ,we had about 30 set of stamping press cover from 30T to 2100T,those hydraulic pressure stamping machine can made the engine oil pan for auto to heavy duty truck engine oil sump from front oil sump to rear oil sump,the baffle and the other engine part bracket also produce in this workshop.
Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all
kinds of metal shape according to customer drawing call out.
Stamping press workshop
Stamping press deep drawing production process after the raw material blanking .
The shape of the oil pan start from this production process.
Due to the stamping part metal bracket was in huge production ,so sometimes we use the gauge to do the inspection .Go/No go Gauge fiture for oil pan check by the CMM
Gauge was the tooling to inspection the engine oil pan whether it fit the customer drawing requirement ,we cant inspection each oil pan shape by the scanning or CMM machine ,so the best way to figure whether the oil pan shape was ok was inspect by the gauge tooling.
Raw material inspection
Raw material inspection :mechanical properties of specimens tensile test,we take a small piece from each package of the coil steel ,once the coil steel meet the requirement ,we will put it into the mass production .
Sometimes to save the mold and dies cost we use the laser cutting machine to help the blanking production process
Laser cutting for the steel sheet
When produce the sample or the small batch of the product we normally use the laser cutting insted of the stamping blanking.
Tooling mold Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.
Coating for the metal bracket was necessary for the rust protection
Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.
Salt and spry test
Each batch of the surface treatment should go though the test before packing and shipment
ERP System In Our Company
All data support by ERP System, Cover From Raw Material Incoming To Shipment.
Customer Audit
* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.
We fully carry out the TS 16949 quanlity management system with manufactory.Start from raw material incoming inspection to container loading .
Continuous improvemnet:ACT-PLAN-DO -CHECK
Company Team
Team Working Together For Bright Future
ENJOY THE WORK, ENJOY THE LIFE.
Audited Supplier 
){kind=link}