Stamping Steel Heavy Duty Cummins Isf Oil Pan

• After-sales Service: Yes
• Application: Excavator, Lawnmower, Tractor, Ke Tan, Boat, Motorbike, Truck, Car
• Certification: RoHS, TS16949, ISO 9001, CE
• Warranty: 12 Months
• Material: Steel
• Type: Wet Oil Pan
• Model NO.: Engine oil pan
• Logo: Customization
• Raw Material: Steel DC06
• Surface Treatment: Chrome Plated
• Oil Seal: Copper Plate
• Oil Nut: Welding
• Transport Package: Box
• Specification: 330*262*83
• Trademark: Shuangta
• Origin: Quanzhou
• HS Code: 8708999990
• Production Capacity: 10000000PCS/Year

Product Description

Oil pan products are divided into engine oil pan and transmission oil pan.

1. The engine oil pan is attached to the bottom of the engine with bolts and is the reservoir for oil that gets pumped throughout the engine to lubricate, clean and cool moving parts, Acts as a reservoir for your Nissan's motor oil.
2. The transmission oil pan keeps your transmission fluid safe and reliable. When you turn off the vehicle, the oil pan can be used as a sump.

Raw material:High quality materials steel (DC04,Dc06,SPCC…) cold rolled steel plate
Manufacturing techniques Stamped out of cold rolled steel solid construction light weight difficult to deform.
Internal baffled design prevents oil from spattering when vehicle is accelerating braking or steering where applicable.
Oil pan comes with drain plug bolted tightly.
The edges are stamped flatly anti leak durability and leak free performance.
Surface treatment:Special coating is difficult to fall off corrosion resistance.
Oil Pan is Precisely Manufactured with High Quality Steel Material, Designed to Keep Transmission Healthy and to Prolong the Life of Transmission Oil


We focus on the stamping forming bending welding part for almost 30 years.
Founded in 1992, Started exporting in 2008, which is now covered more than 10000 square meters and with 439 employee.

We fully carry out the TS 16949 quanlity management system with manufactory.Start from raw material incoming inspection to container loading .

Continuous improvemnet:ACT-PLAN-DO -CHECK 

Oil pan leaking test
1.Under the air gas by 1.5 Bar
2.30 second under the water 
3.Without boble was coming out of the pan area
4.All pan was seal by pad ,it was simulation by the install oil pan on engine
 

 

Flatness of flange surface inspection
1.put the oil pan on the inspection platform
2.use the feeling tape to check if the tape go inside the pan 
3.the Flatness control within 0.2mm among 180mm length
 

Raw material incoming inspection :

Raw material incoming inspection :
1.Five element analyzer
Automatic five element analyzer carbon sulfur manganese silicon phosphorus chemical element spectrum analyzer
Any type of the element out of specification will Affecting mechanical properties

Raw material incoming inspection :
2.Mechanical Properties
Only tensile strength, yield strength and elongation of raw materials meet the requirements can move into mass productions.

 

Decoiler
We bought the raw material by coil from the steel company ,we decoiler the steel sheet by ourslef ,which will save the cost and lead time for mass productions.

Laser cutting for the steel sheet 

When produce the sample or the small batch of the product we normally use the laser cutting insted of the stamping blanking.

Tooling mold Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.

 

Mold Workshop Warehouse
We can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.

CNC machining center
We introduce 5pcs of CNC machine ,all of them with 5 Axis not only they can produce the mold and tooling but also they can carry out some part of machine job.

The capacity of the CNC machine was :25000*1800*1000mm

Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment   from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out.

 Metal sheet bending by machine without mold or tooling help by press or stamping machine

Bending Workshop
CNC bending machine with servo control precise control the tolerance according to customer requirement.
The capacity of bending diameter reach to Φ135mm.

 

Welding Workshop

Welding robot with Synchronous workstation introduce from Panasonic Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station.

 

Brazing Welding For Pipe
Pipe with brazing welding can get perfect out appearance also reduce leaking on welding area.

  

Spot Welding (Resistance welding)
The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.

 
   

Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.

Salt and spry test 
Each batch of the surface treatment should go though the test before packing and shipment
 

 

Inspection tooling calibration by CMM
The inspecion calibration was a key job to ensure the quality of working piece.

 

 

Dimension Inspection 

The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scanning equipment.

 

ERP System In Our Company
All data support by ERP System, Cover From Raw Material Incoming To Shipment.

 

Customer Audit

* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.