Do you ever have situation ,when you customer asking about a engine oil pan or take a oil sump to your company ,it was a use one and seem like the old grandfather.
A lot of customer ask the OEM no for the oil pan or show the photos with engine oil pan ,however I cant find it ,because the engine they ask had a lot history ,If the volume for the oil pan was not big huge to support for development ,such as we just need about 200-1000pcs once a year .We have the good news for you now.
Most of the oil pan was produce by steel ,to be exactly it should be stamping engine steel oil pan or sump.
We all love our cars and want to keep it at very good condition ,however we cant find the part we need in very good condition or the new part for our car ,truck ,pickup ......
Here we offer a solution for the engine oil pan ,we will make it by stamping steel to the aluminum casting oil pan .Let me give out a case for how we make it from the stamping steel oil pan to aluminum casting oil pan.
1.The first things once we get the oil pan was transfer it to the 3D drawing or blueprint or something else with data in computer
We use the scanner to transfer the data to the computer and edit it by solidwork ,ug ,catia,
Prepare a file as by xxxx.Stp or something can share with our customer .
The first step was read the data from the original pan and edit it on the computer
2.Due to the thickness of the casting pan was different with the steel oil pan ,so the first step for us to make it was test the fitment for the pan .
Thanks for the 3D print technical,after we completed with the 3D casting drawing for the oil pan ,we will make it with the plastic 3D print for the oil pan or oil sump .
3.Customer 440 source help us to confirm the fitment of the pan so that we can kick off the casting mold for the oil pan .
Thanks for the photos from the 440 source ,it help us to check the fitment on the block .that was highly appreciated.
After customer confirm the plastic oil pan ,we will prepare to kick off the mold for casting .
4.Casting mold kick off for the oil pan ,it was Gravity casting ,aluminum oil pan casting produce process for the first step
2.CNC Milling,machining process suitable for producing high accuracy, high tolerance parts in prototype, one-off, and small to medium production runs. While parts are typically produced with tolerances ranging between +/- 0.001 in. to +/- 0.005 in
3.CNC turning,We provide CNC turning services for years. We combine our rich machining experience with various machines to provide the best solution to our customers. Whether it is only 1 or 10,000+ parts, we can create them quickly and cost-effectively through the CNC turning process.
a.Automotive.
The process is suitable for producing various automotive parts that require the best precision. Gears, engines, and other vehicle parts, such as brass CNC-turned parts, use the turning process to produce, ensuring that they can work with other parts in the best way.
b.Aerospace.
You can also find various parts of SpaceX rockets made with by turning process. The reason is that rocket parts require precise engineering, and CNC turning is the process that can deliver such engineering precision.
c.Electronics.
Small electronic components you can find in various electronic products, such as smartphones, laptops, game consoles, and many others, use the aluminum CNC turning method to produce them. Again, precision is the key, and the turning process can provide the precision needed for these electronic products.
d.Toys.
Manufacturers can also use the process to produce various toys and toy models, such as die-cast toy cars, merchandise, puzzles, and many others.
e.Furniture.
Knocked-down furniture also uses CNC turning to produce them, ensuring that each part can work with other parts without a problem.
4.
CNC We CNC machining the die casting ,sand casting part for all shell cover ,engine oil pan ,timing cover...
CNC machining is a manufacturing method that creates parts of the removal of material. CNC process is controlled by computer that translates the CAD into real-life machinery movements.
1. Rapid equips with advanced CNC machining equipment to meet your project needs. Our 3-axis, 5-axis CNC machining machines and others advance equipment allow to deliver CNC machining parts fast. Our CNC machining services are available for both milling and turning.
2. CNC machining services: Low cost and fast delivery, value added post finish is available.
Metal Machining CNC Service production cost is lower and time is shorter as metal machining does not need tool or mold. CNC machines 3- or 5-axis are controlled digitally by a computer program which controls the 3D files. There are many good quality metal materials to meet finish and properties requirements. We are able to machine parts in small and large sizes. Our metal CNC parts surface finishing and surface treatment includes micro bead blasting (matt), polishing (polished-gloss), brushing, painting, galvanizing, anodizing, etc. We use state-of-the-art machinery to build CNC machining parts with tight tolerances.
3. Rapid prototyping and CNC machining services by CNC milling and CNC turning.
CNC machining service is available for both milling and turning. CNC milling is used to produce high precision shaped parts. CNC turning is used to machining cylindrical parts. CNC production is a ideal way to get parts which are close to series parts. Compared to rapid prototyping, CNC machining is more efficient and faster when build parts in low volume manufacturing from 1 to 20 unit. NC machining is also ideal for large parts.
4. CNC Machining China offers many benefits. It is quick removal of large amount of metal material. It is high accurate and repeatable. It allows low investments in tooling and preparation cost. It is fast turnaround. It is ideal for different types of substrates.
Raw material we can handle by the CNC
| Surface Finished |
Anodizing, Polishing, Powder coating, Passivation, Sandblasting, Nickal plating, Zinc plating, Chrome plating, Heat treatment, Oxidation, laser engraved logo. |
We focus on the stamping forming bending welding oil pan oil sump for almost 30 years for OEM and after market
Founded in 1992, Started exporting in 2008, which is now covered more than 10000 square meters and with 439 employee.
We fully carry out the TS 16949 quanlity management system with manufactory.Start from raw material incoming inspection to container loading .
Continuous improvemnet:ACT-PLAN-DO -CHECK
Oil pan comes with drain plug bolted tightly.
Internal baffled design prevents oil from spattering when vehicle is accelerating, braking or steering
Oil pan leaking test
1.Under the air gas by 1.5 Bar
2.30 second under the water
3.Without boble was coming out of the pan area
4.All pan was seal by pad ,it was simulation by the install oil pan on engine
Special coating is difficult to fall off corrosion resistance. Material: Steel; Surface Finish: Corrosion Resistance
Flatness of flange surface inspection
1.put the oil pan on the inspection platform
2.use the feeling tape to check if the tape go inside the pan
3.the Flatness control within 0.2mm among 180mm length
The edges are stamped flatly anti leak. lubricating oil leakage low oil level overheating engine excessive oil consumption
Laser cutting for the oil pan by 3D cnc laser cutting machine
The oil sump with Internal baffled design by welding machine prevents oil from spattering when vehicle is accelerating, braking or steering
Oil pan comes with drain plug bolted tightly.
Each front rear engine oil pan oil sump go thought by the simulation of CAE before it move to stamping or deep drawing process
high performance engine systems fed properly
thick pan mounting flange for enhanced strength
Pan Available in four finishes (Silver, Black, Gold Zinc, and Polished)
Baffles keep oil from sloshing during hard acceleration resulting in oil starvation
oil pan, oil pan pickup tube, oil pump screen strainer to protect the oil better circle inside the whole engine
Raw material incoming inspection :
Raw material incoming inspection :
1.Five element analyzer
Automatic five element analyzer carbon sulfur manganese silicon phosphorus chemical element spectrum analyzer
Any type of the element out of specification will Affecting mechanical properties
Raw material incoming inspection :
2.Mechanical Properties
Only tensile strength, yield strength and elongation of raw materials meet the requirements can move into mass productions.
Decoiler
We bought the raw material by coil from the steel company ,we decoiler the steel sheet by ourslef ,which will save the cost and lead time for mass productions.
Laser cutting for the steel sheet
When produce the sample or the small batch of the product we normally use the laser cutting insted of the stamping blanking.
Tooling mold Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.
Metal sheet bending by machine without mold or tooling help by press or stamping machine
Audited Supplier 
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