Stainless Steel Exhaust 3 Into 1 Merge Collector for Automotive Exhaust System

• Customization: Available
• After-sales Service: Yes
• Warranty: One Year
• Model NO.: SS merge collector
• Engine Type: 493, 4jb1
• Component: Water Pump
• Body Material: Steel
• Cold Style: Water-cooled
• Certification: ISO9001, TS16949
• Structure: Screw Type
• Cooling Fluid Type: Glycerin
• Radiator Type: Cross-flow
• Radiator Core Type: Pipe Belt
• Water Temperature Sensor Type: Digital Type
• Cooling Fluid Brand: Great Wall
• Raw Material: Zinc Alloy Iron SPCC, SGCC, Aluminum
• Raw Material1: Stainless Steel Carbon Steel Alloy Steel Silicon S
• Surface: Electroplating, Spraying Polishing Galvanized
• Surface 1: Polishing Galvanized Painting, Oxidation
• Process: Hot Stamping Deep Drawing Forming Process
• Process 1: Bending Welding Bend Weld
• Transport Package: Wood Box
• Specification: 79*56*32
• Trademark: MinZe
• Origin: Quanzhou
• Production Capacity: 10000000PCS/Year

Product Description

Oil Pump Pick Up Tubes and Screens also called oil pump strainer with a lot of name
The oil strainer is simply a wire mesh screen. It is attached to the inlet of the oil pump so that the oil going into the oil pump is free from impurities. The strainer retains the dirt or grit of the oil. Usually, a floating strainer is hinged to the oil pump inlet.
A new ShuangTa Metal pick-up tube/oil screen assembly provides the lubrication oil as well as protection for your oil pump from materials that find their way into the engine oil supply system. Contaminates enter your oil system via engine wear, extended time between oil changes and other internal engine sources. These contaminates can interfere with the proper oil flow and pressure spring functions resulting in engine damage and/or failure. ShuangTa Metal suggests that a new properly installed oil pump pick-up tube/screen be a part of every oil pump installation. Several ShuangTa Metal oil pump applications are offered with an oil screen included.

Thanks to our customer the recourse we were standing here today

We focus on the stamping forming bending welding part for almost 30 years.
Founded in 1992, Started exporting in 2008, which is now covered more than 10000 square meters and with 439 employee.

We fully carry out the TS 16949 quanlity management system with manufactory.Start from raw material incoming inspection to container loading .

Continuous improvemnet:ACT-PLAN-DO -CHECK 

Bending workshop
the capacity of the bending machine can be from diameter of 20 to 135mm
The raw material for bending can be Dco1 to Spcc cover from all the current market with high quality  

Raw material incoming inspection :

Raw material incoming inspection :
1.Five element analyzer
Automatic five element analyzer carbon sulfur manganese silicon phosphorus chemical element spectrum analyzer
Any type of the element out of specification will Affecting mechanical properties

Raw material incoming inspection :
2.Mechanical Properties
Only tensile strength, yield strength and elongation of raw materials meet the requirements can move into mass productions.

 

Decoiler
We bought the raw material by coil from the steel company ,we decoiler the steel sheet by ourslef ,which will save the cost and lead time for mass productions.

Laser cutting for the steel sheet 

When produce the sample or the small batch of the product we normally use the laser cutting insted of the stamping blanking.

Tooling mold Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.

 

Mold Workshop Warehouse
We can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.

CNC machining center
We introduce 5pcs of CNC machine ,all of them with 5 Axis not only they can produce the mold and tooling but also they can carry out some part of machine job.

The capacity of the CNC machine was :25000*1800*1000mm

Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment   from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out.

 Metal sheet bending by machine without mold or tooling help by press or stamping machine

Bending Workshop
CNC bending machine with servo control precise control the tolerance according to customer requirement.
The capacity of bending diameter reach to Φ135mm.

 

Welding Workshop

Welding robot with Synchronous workstation introduce from Panasonic Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station.

 

Brazing Welding For Pipe
Pipe with brazing welding can get perfect out appearance also reduce leaking on welding area.

  

Spot Welding (Resistance welding)
The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.

 
   

Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.

Salt and spry test 
Each batch of the surface treatment should go though the test before packing and shipment
 

 

Inspection tooling calibration by CMM
The inspecion calibration was a key job to ensure the quality of working piece.

 

 

Dimension Inspection 

The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scanning equipment.

  

Customer Audit

* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.

  

Company Team
Team Working Together For Bright Future

ENJOY THE WORK, ENJOY THE LIFE.